Iyini i-Vegetable Flow Wrapper futhi isebenza kanjani?
Ukuzabalaza ukupakisha imifino emise okwenqaba njengommbila noma ukhukhamba? Ukugoqa mathupha kuhamba kancane futhi akuhambisani, okuholela ekwethulweni okungekuhle kweshalofu kanye nokonakala okungaba kulimaze iphuzu lakho elibalulekile.
Isisonga sokugeleza kwemifino, eyaziwa nangokuthi ifomu enezingqimba gcwalisa seal (I-HFFS) umshini, individually wraps produce in a sealed "pillow pack." Isebenzisa inqubo yokunyakaza eqhubekayo ukuze ivale into ngayinye efilimini, ukuhlinzeka ngokuvikelwa kanye nokuhlanza, ukubukeka kochwepheshe.
NginguDavid Lin, umsunguli we-XIAOSEN PACK. Ngisebenzise umsebenzi wami ngaphakathi kwezimboni zokupakisha, futhi ngibonile ukuthi i-flow wrapper efanele ingawuguqula kanjani ngokuphelele umugqa wokupakisha wemifino. Le mishini iguquguquka ngendlela emangalisayo ezintweni ezifana nopelepele bensimbi, i-zucchini, kanye namalikhi. Kodwa ukuqonda ukuthi basebenza kanjani kuyisihluthulelo sokuvula amakhono abo aphelele. Ake sihlukanise inqubo isinyathelo ngesinyathelo ukuze ubone ukuthi lobu buchwepheshe bungaxazulula kanjani izinselele zakho ezinzima kakhulu zokupakisha futhi kuthuthukise wonke umsebenzi wakho..
Ithini Inqubo Yokugoqa Okuvundlile?
Ingabe udidekile ukuthi ishidi eliyisicaba lefilimu liba kanjani iphasela elivalwe kahle elizungeze imifino? Le nqubo ingabonakala njengomlingo, okwenza kube nzima ukuxazulula izinkinga uma izinto zingahambi kahle.
Inqubo yokugoqa evundlile inezigaba ezintathu eziyinhloko: i-infeed conveyor ibeka imifino izikhala, ibhokisi lokwakha lilolonga ifilimu ibe yishubhu ezungeze umkhiqizo, futhi imihlathi ejikelezayo idala ama-seal wokugcina futhi ihlukanise amaphakheji.
Ngihlale ngichaza le nqubo kumakhasimende ami ngezinyathelo ezintathu ezilula. Kuwuhlelo oluphusile uma usulubona lunyakaza.
1. I-Infeed kanye nesikhala
Okokuqala, imifino ibekwe ku-conveyor we-infeed, ngokwenza noma ngesistimu ezenzakalelayo. Le conveyor inamaphusha, noma izintambo, ochungechungeni olubekwe ebangeni elithile ngokuhlukana. Lokhu kuqinisekisa ukuthi imifino ngayinye ihlukaniswe kahle. Isikhala sibalulekile. Uma imifino isondelene kakhulu, uzibeka engcupheni yokufaka eyodwa ephaketheni elilandelayo noma ubangele ujamu. Uma beqhelelene kakhulu, uchitha nje ifilimu futhi wehlisa umkhiqizo wakho.
2. Ukwakhiwa Kwefilimu kanye Nokubekwa uphawu kokugcina
Njengoba imifino ehlukanisiwe iqhubekela phambili, umqulu oyisicaba wefilimu yokupakisha udonswa ku-spindle. It goes through a series of rollers that keep it tight and then enters a "forming box" or "former." Le divayisi elula kodwa ehlakaniphile igoqa ifilimu eyisicaba ibe yishubhu eqhubekayo ezungeze umkhiqizo. Ngokushesha ngemva kwalokho, a set of heated wheels or a sealing bar presses the two edges of the film together to create the longitudinal "fin seal."
3. Qeda Ukuvala Nokusika
Ekugcineni, imifino engaphakathi kweshubhu yefilimu ifika ekugcineni ivala imihlathi. Lona umhlangano ojikelezayo owenza imisebenzi emibili ngesikhathi esisodwa. Njengoba imihlathi iphenduka futhi ibopha phansi, bakha okuphambeneyo (ukuphela) izimpawu zakho kokubili isiphetho esilandelayo sephakheji yamanje kanye nesiphetho esiholayo selandelayo. Ummese owakhelwe emhlathini bese ukhulula iphakheji eliqediwe. Umphumela uba kuhle, sealed "pillow pack" ewela ku-conveyor yokukhipha, isilungele isibhakela.
| Isiteji | Isenzo Esibalulekile | Inhloso |
|---|---|---|
| Okuphakelayo | Imifino ibekwe phakathi kwama-lugs. | Iqinisekisa isikhala esingaguquki. |
| Ukubumba | Ifilimu igoqwe ibe yishubhu. | Ifaka umkhiqizo. |
| Final Seal | I-Longitudinal seal idaliwe. | Ivala ishubhu yefilimu. |
| Qeda Seal & Sika | Izigxivizo eziguquguqukayo zenziwe futhi iphakheji iyahlukaniswa. | Iqeda futhi ihlukanise amaphakheji ngamanye. |
Kungani i-Servo Flow Wrapper Technology iyisiguquli segeyimu?
Ingabe ama-flow wrappers akho amadala adala ukuminyana njalo nokushintshashintsha okude? Le mishini ephelelwe yisikhathi ivame ukuqina futhi kunzima ukuyilungisa, okuholela ekukhungathekeni njalo kanye nokulahlekelwa isikhathi sokukhiqiza.
Ubuchwepheshe be-Servo buthatha indawo yamaketanga emishini namagiya anama-servo motors azimele. Lokhu kuvumela ukunemba, ukunyakaza okulawulwa yisoftware, okwenza umshini usebenze kalula, ngokushesha ukushintsha, futhi enokwethenjelwa kakhulu, ikakhulukazi ngemikhiqizo yobude obuhlukahlukene.
Ngesikhathi ngiqala kulo mkhakha, ama-flow wrappers amaningi ayenziwe ngomshini kuphela. Kwakuyimishini eyinkimbinkimbi enamaketango amaningi, amagiya, kanye namakhamera okufanele wonke alungiswe ngokomzimba kulo lonke ushintsho lomkhiqizo. Kuthathe ikhono nesikhathi esiningi. Ukufika kwama-servo motors kwashintsha yonke into. I-servo flow wrapper egcwele, njengalezi esizakha eXIAOSEN PACK, isebenzisa ama-servo motors ahlukene ukulawula izimbazo ezintathu eziyinhloko: isihambisi se-infeed, ama-rollers wefilimu, kanye nemihlathi yokuvala isiphetho. Lezi zinjini zonke zivumelaniswa ngesilawuli se-PLC. Lokhu kusho ukuthi akukho ukuxhumana kwemishini phakathi kwabo. Uma ufuna ukushintsha ubude besikhwama, awudingi ukushintsha amagiya; uvele uthayiphe ubude obusha esikrinini esithintwayo. Uhlelo luzilungisa ngokuzenzakalelayo ijubane lefilimu kanye nesikhathi semihlathi. Lokhu kunamandla ikakhulukazi emifino, ezivame ukungahambisani ngosayizi. With a "no product, asikho isikhwama" isici, umshini ungavele ulinde into elandelayo, ukonga ifilimu nokuvimbela izikhwama ezingenalutho.
| Isici | I-Mechanical Wrapper | I-Servo Wrapper |
|---|---|---|
| Ukushintsha | Kancane, idinga izinguquko zegiya lezandla. | Ngokushesha, kwenziwa ngesikrini esithintwayo. |
| Ukuvumelana nezimo | Impofu; kunzima ukusebenzisa osayizi abahlukene bomkhiqizo. | Kuhle kakhulu; ingakwazi ukuphatha ubude bomkhiqizo obungahleliwe kalula. |
| Ukwethembeka | Izingxenye ezihambayo ezengeziwe ziholela ekugugeni okungaphezulu kanye nama-jam. | Izingxenye zomshini ezimbalwa, ukunakekelwa okuncane, ukusebenza kahle. |
| Izici | Ukusebenza okuyisisekelo. | Advanced features like "no product, asikho isikhwama." |
Isebenza Kanjani I-Film feeding and Sealing Systems?
Ingabe ubhekene nefilimu eshelelayo noma evalekayo engeke ibambe? Lezi zinkinga zivame ukukhomba ukungaqondi kahle kokuthi amasistimu wokondla ifilimu kanye nokuvala asebenza kanjani ndawonye ekugoqeni kwakho kokugeleza..
Uhlelo lokuphakela ifilimu lisebenzisa ama-roller ukukhipha ifilimu ku-roll futhi kugcinwe ukushuba okufanele. Uhlelo lokuvala lusebenzisa imihlathi eshisayo, ngezinga lokushisa elilawulwayo, ingcindezi, kanye nesikhathi, ukuncibilikisa izendlalelo zefilimu ndawonye zibe yinto eqinile, uphawu oluthembekile.
Ifilimu yokudla kanye nezinhlelo zokuvala ziyinhliziyo yanoma iyiphi i-flow wrapper. Ake sizibheke ngokwehlukana. I uhlelo lokudla ifilimu iqala esibambi somqulu wefilimu. The film is threaded through a series of "dancer" izingalo nama-roller. Lezi zingxenye akuzona nje iziqondiso; adala ukungezwani. Lokhu kushuba kubalulekile ekuvimbeleni ifilimu ukuthi ingashwabani noma ishelele njengoba idonselwa ebhokisini lokwakha.. Emshinini we-servo, amarola adonsa ifilimu alawulwa yinjini yawo, ukuqinisekisa ukuthi inani eliqondile lefilimu liyaphakelwa iphakethe ngalinye.
I uhlelo lokuvala uphawu yilapho kwenzeka khona umlingo. Incike ezintweni ezintathu: Isikhathi, Izinga lokushisa, kanye Nokucindezela. Imihlathi evala uphawu ishiselwa ezingeni lokushisa elithile elifanele impahla yakho yefilimu. Lapho imihlathi ivala ifilimu, bacindezela isikhathi esithile (the "dwell time"). Ukuthola le nhlanganisela kahle kubalulekile ukuze uphawu oluhle. Izinga lokushisa elincane kakhulu noma ingcindezi futhi uphawu luzoba buthakathaka. Kakhulu, futhi ungashisa ngqo ngefilimu. Imihlathi yokuvala isiphetho ngokuvamile yenziwa ngamaphethini athile, njengemigqa evundlile, okusiza ukucindezela izingqimba ezincibilikisiwe ndawonye futhi zisuse ukungcola.
Ungasithuthukisa Kanjani Isivinini Sokupakisha?
Ingabe uyazabalaza ukukhipha isivinini esikhangisiwe ku-flow wrapper yakho? Ukuvula ucingo nje kuvame ukuholela ekujameni okwengeziwe namaphakheji asezingeni eliphansi, hhayi okukhiphayo okuphezulu.
Ukuze uthuthukise isivinini, kufanele ususe amabhodlela ngokuhlelekile. Lokhu kusho ukuthi uqinisekise ukuthi okuphakelayo kwakho kuyahambisana, usebenzisa ubuchwepheshe be-servo ukunyakaza okubushelelezi, ukufanisa izici zokuvala zefilimu yakho namandla omshini, nokuqeqesha abaqhubi ngempumelelo.
Ngiyaye ngibone abaphathi bamafemu bekhungathekile ngenxa yokuthi umshini wabo ulinganiselwe 120 amaphakethe ngomzuzu, kodwa bangafinyelela kuphela 80. Inkinga akuvamile umshini ngokwawo; kuyibhodlela kule nqubo. Indawo yokuqala okufanele uyibheke yi- ngenisa. Ingabe abasebenzi bakho noma isistimu ezenzakalelayo ingahlinzeka ngokuqhubekayo umshini ngemikhiqizo ehlukaniswe ngokufanele? I-flow wrapper ingagoqa kuphela lokho ekutholayo. Isici sesibili yi- ukunyakaza komshini. Yilapho ubuchwepheshe be-servo bukhanya khona ngempela. A bushelelezi, ukunyakaza okuvumelanisiwe nokudlidliza okuncane kuvumela isivinini esikhulu ngaphandle kokunyakazisa umkhiqizo endaweni. Okwesithathu, futhi ebucayi kakhulu, factor ngeyakho ifilimu yokupakisha. Ifilimu edinga isikhathi eside sokuhlala ukuze ivalwe izokhawulela isivinini sakho esiphezulu. Udinga ifilimu yekhwalithi ephezulu engavala ngokushesha ngesivinini ofuna ukusigijima. Ekugcineni, ungakhohlwa eyakho opharetha. Umsebenzisi oqeqeshwe kahle ongashintsha ngokushesha amaroli efilimu futhi acace amajamu amancane kubalulekile ukuze kugcinwe ukusebenza kahle kwemishini yonke. (OEE).
Isiphetho
Isisonga sokugeleza kwemifino iyithuluzi elinamandla lokuthuthukisa ukusebenza kahle nokwethulwa komkhiqizo. Ukuqonda imishini yayo, kusuka ekugelezeni kwenqubo kuya kubuchwepheshe be-servo, yisihluthulelo sokwandisa ukusebenza kwayo.