Yintoni iVegetable Flow Wrapper kwaye isebenza njani?
Ukuzabalaza ukupakisha imifuno emile ngendlela engaqhelekanga njengombona okanye ukhukhamba? Ukusonga ngezandla kuyacotha kwaye akuhambelani, okukhokelela kunikezelo lweshelufa olulambathayo kunye nokumoshwa okunokwenzeka okulimaza umgca wakho ophantsi.
Umjikelo wokuqukuqela imifuno, ekwabizwa ngokuba yifomu ethe tye gcwalisa itywina (HFFS) umatshini, individually wraps produce in a sealed "pillow pack." Isebenzisa inkqubo yentshukumo eqhubekayo ukuvala into nganye kwifilimu, ukubonelela ngokhuseleko kunye nococeko, inkangeleko yobungcali.
NdinguDavid Lin, umseki XIAOSEN PACK. Ndiwuchithele umsebenzi wam ngaphakathi kwimizi-mveliso yokupakisha, kwaye ndiyibonile indlela i-wrapper eyiyo enokuthi iguqule ngokupheleleyo umgca wokupakisha wemifuno. Aba matshini baguquguquka ngendlela emangalisayo kwizinto ezifana nepepile yentsimbi, uzucchini, kunye neeliki. Kodwa ukuqonda indlela abasebenza ngayo ngundoqo ekuvuleni amandla abo apheleleyo. Masiyicalule inkqubo inyathelo ngenyathelo ukuze ubone ukuba le teknoloji inokusombulula njani eyona mingeni inzima yokupakisha kunye nokuphucula ukusebenza kwakho konke..
Yintoni iNkqubo yokuSonga iHorizontal Flow?
Ngaba ubhidekile yindlela ishiti elisicaba lefilimu liba yiphakheji evalwe ngokugqibeleleyo malunga nemifuno? Le nkqubo ingabonakala njengomlingo, nto leyo eyenza kube nzima ukulungisa ingxaki xa izinto zingahambi kakuhle.
Inkqubo yokugoqa ethe tyaba inezigaba ezintathu eziphambili: indawo yokuhambisa imifuno, ibhokisi yokwenza ifilimu ibe yityhubhu ejikeleze imveliso, kunye nemihlathi ejikelezayo yenza izitywina zokugqibela kwaye zinqumle iipakethi ngokwazo.
Ndihlala ndichaza le nkqubo kubaxhasi bam ngamanyathelo amathathu alula. Yinkqubo enengqondo kakhulu xa uyibona ishukuma.
1. Ukutya kunye neSithuba
Ekuqaleni, imifuno ibekwe kwi-conveyor ye-feed, mhlawumbi ngesandla okanye ngenkqubo ezenzekelayo. Lo mthumeli unezityhala, okanye iintambo, kwikhonkco elibekwe kumgama othile ngokwahlukeneyo. Oku kuqinisekisa ukuba imifuno nganye ibekwe ngokugqibeleleyo. Izithuba zibalulekile. Ukuba imifuno isondelelene kakhulu, ubeka umngcipheko wokutywina enye kwiphakheji elandelayo okanye ubangele i-jam. Ukuba zikude kakhulu, uchitha nje ifilimu kwaye unciphisa imveliso yakho.
2. Ukwenza ifilimu kunye nokutywinwa kokugqibela
Njengoko imifuno ehlukanisiweyo ihamba phambili, umqulu osicaba wefilimu yokupakisha utsalwa kwi-spindle. It goes through a series of rollers that keep it tight and then enters a "forming box" or "former." Esi sixhobo silula kodwa sikrelekrele sisonga ifilimu ecaba ibe yityhubhu eqhubekayo ejikeleze imveliso. Ngokukhawuleza emva koko, a set of heated wheels or a sealing bar presses the two edges of the film together to create the longitudinal "fin seal."
3. Phelisa ukutywinwa kunye nokusika
Ekugqibeleni, imifuno ngaphakathi kwityhubhu yefilimu ifika ekupheleni kokutywina imihlathi. Le yindibano ejikelezayo eyenza imisebenzi emibini ngexesha elinye. Njengoko imihlathi ijikeleza kwaye ibambe phantsi, badala unqamlezo (isiphelo) amatywina kuzo zombini isiphelo esilandelayo sephakheji yangoku kunye nesiphelo esikhokelayo selandelayo. Imela eyakhelwe emhlathini emva koko isike ipakethe egqityiweyo simahla. Isiphumo sicocekile, sealed "pillow pack" ewela kwi-conveyor yokukhupha, ilungele umdlalo wamanqindi.
| Iqonga | Isenzo esingundoqo | Injongo |
|---|---|---|
| Infeed | Imifuno ibekwe phakathi kweelugs. | Iqinisekisa isithuba esingatshintshiyo. |
| Ukubumba | Ifilimu isongwe ibe yityhubhu. | Ivale imveliso. |
| Itywina lokugqibela | Isitywina seLongitudinal senziwe. | Ivala ityhubhu yefilimu. |
| Phelisa itywina & Sika | Iitywina ezinqamlezileyo zenziwe kwaye iphakheji yahluliwe. | Ukugqiba kwaye ukwahlula iipakethe ezizimeleyo. |
Kutheni i-Servo Flow Wrapper Technology iTshintsho loMdlalo?
Ngaba ii-wrappers zakho zakudala zokuqukuqela ezibangela iijam rhoqo kunye nokutshintsha okude? Aba matshini baphelelwe lixesha basoloko beqinile kwaye kunzima ukuhlengahlengisa, okukhokelela kunxunguphalo oluqhubekayo kunye nokulahleka kwexesha lemveliso.
Itekhnoloji yeServo ithatha indawo yamatyathanga oomatshini kunye neegiya ngeenjini ezizimeleyo ze-servo. Oku kuvumela ukuchaneka, intshukumo elawulwa yisoftware, ukwenza umatshini usebenze lula, ngokukhawuleza ukutshintsha ngaphezulu, kwaye ethembeke ngakumbi, ngakumbi ngeemveliso zobude obahlukeneyo.
Ukuqala kwam kweli shishini, uninzi lwamaphepha asongayo ayenziwe ngoomatshini kuphela. Yayingoomatshini abantsonkothileyo abanamatyathanga amaninzi, izixhobo, kunye neecams ukuba zonke kwafuneka zilungiswe ngokwasemzimbeni kulo lonke utshintsho lwemveliso. Kwathatha ubuchule kunye nexesha elininzi. Ukufika kweemotor ze-servo kwatshintsha yonke into. I-servo flow wrapper epheleleyo, njengazo sizakha eXIAOSEN PACK, isebenzisa ii-motor ze-servo ezahlukeneyo ukulawula ii-axes ezintathu eziphambili: umthumeli wefeed, iiroli zefilim, kunye nesiphelo sokutywina imihlathi. Ezi motors zonke zilungelelaniswa ngesilawuli se-PLC. Oku kuthetha ukuba akukho ziqhagamshelo zomatshini phakathi kwazo. Ukuba ufuna ukutshintsha ubude besikhwama, akukho mfuneko yokuba utshintshe iigiya; uchwetheza nje ubude obutsha kwiscreen sokuchukumisa. Inkqubo ilungisa ngokuzenzekelayo isantya sefilimu kunye nexesha lemihlathi. Oku kunamandla ngakumbi kwimifuno, ezidla ngokungangqinelani ngobungakanani. With a "no product, akukho bag" uphawu, umatshini unokulinda nje into elandelayo, ukugcina ifilimu kunye nokuthintela iingxowa ezingenanto.
| Uphawu | Umjikijeli weMechanical | I-Servo Wrapper |
|---|---|---|
| Utshintsho | Cotha, ifuna utshintsho lwezixhobo zezandla. | Ukukhawuleza, yenziwe ngescreen esichukumisayo. |
| Ukuba bhetyebhetye | Ubuhlwempu; kunzima ukuqhuba ubungakanani beemveliso ezahlukeneyo. | Egqwesileyo; inokusingatha ubude bemveliso engaqhelekanga ngokulula. |
| Ukuthembeka | Amalungu amaninzi ahambayo akhokelela ekunxibeni okungaphezulu kunye neejam. | Amalungu oomatshini ambalwa, ulondolozo oluncinci, ukusebenza kakuhle. |
| Iimbonakalo | Ukusebenza okusisiseko. | Advanced features like "no product, akukho bag." |
Zisebenza njani iiNkqubo zeFilimu zokutya kunye nokutywinwa?
Ngaba ujongene nefilimu etyibilikayo okanye etywiniweyo engayi kubamba? Le miba ihlala ikhombe ekungaqondisweni kweendlela ezondla ifilimu kunye neenkqubo zokutywina zisebenza kunye kumqulu wakho wokuhamba..
Inkqubo yokutya ifilimu isebenzisa iiroli ukutsala ifilimu ukusuka kumqulu kunye nokugcina uxinzelelo olufanelekileyo. Inkqubo yokutywina isebenzisa imihlathi eshushu, ngobushushu obulawulwayo, uxinzelelo, kunye nexesha, ukunyibilikisa iileya zefilimu kunye zibe yinto eyomeleleyo, itywina elithembekileyo.
Ukutya kwefilim kunye neenkqubo zokutywina zisentliziyweni yayo nayiphi na i-flow wrapper. Masizijonge ngokwahlukeneyo. I inkqubo yokondla ifilimu iqala kwisibambi sefilimu. The film is threaded through a series of "dancer" iingalo kunye neerola. Ezi nxalenye azikho nje izikhokelo; badala unxunguphalo. Olu xinzelelo lubalulekile ekuthinteleni ifilimu ekushwabaneni okanye ekutyibilikeni njengoko itsalwa kwibhokisi yokwenza.. Kumatshini we-servo, iirola ezitsala ifilimu zilawulwa yinjini yazo, ukuqinisekisa ubungakanani obuchanekileyo befilimu bondliwa kwiphakheji nganye.
I inkqubo yokutywina kulapho kwenzeka khona umlingo. Ixhomekeke kwizinto ezintathu: Ixesha, Ubushushu, kunye noxinzelelo. Imihlathi yokutywina ishushu kwiqondo lobushushu elithile elilungele izinto zakho zefilimu. Xa imihlathi ivala ifilimu, bacinezela ixesha elithile (the "dwell time"). Ukufumana le ndibaniselwano ngokufanelekileyo kubalulekile kwisitywina esihle. Ukushisa okuncinci kakhulu okanye uxinzelelo kunye nesitywina siya kuba buthathaka. Kaninzi, kwaye unokutshisa ngqo kwifilimu. Ukuphela kwemihlathi yokutywina ngokuqhelekileyo kwenziwa ngeepatheni ezithile, njengemigca ethe tye, enceda ukucinezela iileya ezinyibilikisiweyo kunye kunye nokutyhalela kude izingcoliso.
Unokwenza Njani Ukuphucula Isantya sokuPakisha?
Ngaba uyasokola ukufumana isantya esipapashiweyo siphume kwisisongelo sakho sokuhamba? Ukuvula ngokulula ifowuni kukhokelela kwiijam ezininzi kunye neepakethe ezikumgangatho ophantsi, hayi imveliso ephezulu.
Ukwandisa isantya, kufuneka ususe ngokucwangcisiweyo imiqobo. Oku kuthetha ukuba uqinisekise ukuba ukutya kwakho kuyafana, usebenzisa itekhnoloji ye-servo ukwenza intshukumo egudileyo, ukuthelekisa iimpawu zokutywina zefilimu yakho kubuchule bomatshini, kunye nokuqeqesha abaqhubi ngempumelelo.
Ndihlala ndibona abaphathi befektri abakhathazekileyo ngenxa yokuba umatshini wabo ulinganiselwe 120 iipakethe ngomzuzu, kodwa banokufikelela kuphela 80. Ingxaki ayifane ibe ngumatshini ngokwawo; yingxaki kwinkqubo. Indawo yokuqala ukujonga ukondla. Ngaba abasebenzi bakho okanye inkqubo ezenzekelayo inganikezela rhoqo kumatshini ngeemveliso ezibekwe ngokufanelekileyo? I-flow wrapper inokusonga kuphela oko ikufumanayo. Umba wesibini ngu intshukumo yomatshini. Kulapho iteknoloji ye-servo ikhanya ngokwenene. A agudileyo, intshukumo edityanisiweyo enentshukumo encinci ivumela isantya esiphezulu ngaphandle kokushukuma imveliso ngaphandle kwendawo. Okwesithathu, kwaye igxeka kakhulu, into yeyakho ifilimu yokupakisha. Ifilimu efuna ixesha elide lokuhlala ukuze itywinwe iyakunciphisa isantya sakho esiphezulu. Udinga ifilimu ekumgangatho ophezulu enokutywinwa ngokukhawuleza ngesantya ofuna ukusiqhuba. Ekugqibeleni, sukulibala eyakho abaqhubi. Umsebenzisi oqeqeshwe kakuhle onokuthi atshintshe ngokukhawuleza iiroli zefilimu kunye neejam ezicacileyo ezicacileyo zibalulekile ekugcineni ukusebenza kwezixhobo eziphezulu. (OEE).
Ukuqukumbela
I-wrapper yokuhamba kwemifuno sisixhobo esinamandla sokuphucula ukusebenza kakuhle kunye nomboniso wemveliso. Ukuqonda oomatshini bayo, ukusuka kwinkqubo yokuhamba ukuya kwiteknoloji ye-servo, ngundoqo wokwandisa ukusebenza kwayo.